Technologies
Manufacturing technologies and processes
Automated single wires processing:
- Wires cutting, stripping, crimping (AWG11 to 32)
- Single crimp
- Double crimp
- Crimp with installed seal
- Wire tinning
- Wire marking by printing (BK, WH)
Automated cutting and stripping operations:
- Wires of different cross-sections (AWG11 to 32)
- Flat cables with different pitch
- Round profile cables (up to 22mm)
Crimping and pressing:
- Semi-automated machines for crimping and pressing
- Processing of large range of electric and electronic components of different well-known suppliers (TE connectivity, JST, Molex, Stocko, Lumberg, Hirose, ITT Canon…)
Stripping:
- Stripping wires of different cross-sections
- Flat cable stripping with different pitch
Bandaging:
- Programmable automatic machines for tape wrapping
- Semi-automated and manual tape wrapping
- Using different protection materials (tapes, tubes, corrugated tubes, braided hoses, heat-shrink tubes)
Soldering:
- Fully automated wires tinning
- Hand soldering
- Using different types of lead-free solder
Resistance welding:
- Joining of temperature-sensitive electronic components with small cross-sections
- Semi-automatic AC & DC welders built for high series production
Ultrasonic welding:
- Joining of wide range of cross-sections with excellent electrical properties of the joint,
- Wire-wire and Wire-Terminal application
Injection moulding:
- Overmoulds with plastics – shot size of maximum 30g for PVC
- Injection moulds and jigs are sourced locally
Low pressure overmoulding:
- Overmoulding with help of Nordson applicator – material used: Hotmelt, Thermelt…
Printing:
- Printing on different materials (connectors, wires, cables…) (BK, WH, YE)
Testing:
- Semi-automated and manual electrical test
- High voltage test
- Crimping process control (Pull out force test, crimp cross-sectional control…)
We can provide additional manufacturing services in collaboration with our business partners
Metal sheet processing
- Cutting
- Bending
- Punching
- Stamping
- Painting
- Spraying
- Galvanizing or similar chemical surface treatment
- Tool design
Metal processing
- Lathing
- Milling
- Grinding
- Finishing/ Polishing
- Annealing
- Hardening
Injection moulding
- Injection moulding for shot sizes more than 30 g
- Form design
PCB assemblies
- Automatic reflow lines
- Wave soldering processes
- In-circuit & functional testing
- Automatic varnish application