Technologies

Manufacturing technologies and processes

Automated single wires processing:

• Wires cutting, stripping, crimping (AWG11 to 32)
• Single crimp
• Double crimp
• Crimp with installed seal
• Wire tinning
• Wire marking by printing (BK, WH)

Automated cutting and stripping operations:

• Wires of different cross-sections (AWG11 to 32)
• Flat cables with different pitch
• Round profile cables (up to   22mm)

Crimping and pressing:

• Semi-automated machines for crimping and pressing
• Processing of large range of electric and electronic components of different well-known suppliers (TE connectivity, JST, Molex, Stocko, Lumberg, Hirose, ITT Canon…)

Stripping:

• Stripping wires of different cross-sections
• Flat cable stripping with different pitch

Bandaging:

• Programmable automatic machines for tape wrapping
• Semi-automated and manual tape wrapping
• Using different protection materials (tapes, tubes, corrugated tubes, braided hoses, heat-shrink tubes)

Soldering:

• Fully automated wires tinning
• Hand soldering
• Using different types of lead-free solder

Resistance welding:

• Joining of temperature-sensitive electronic components with small cross-sections
• Semi-automatic AC & DC welders built for high series production

Ultrasonic welding:

• Joining of wide range of cross-sections with excellent electrical properties of the joint,
• Wire-wire and Wire-Terminal application

Injection moulding:

• Overmoulds with plastics – shot size of maximum 30g for PVC
• Injection moulds and jigs are sourced locally

Low pressure overmoulding:

• Overmoulding with help of Nordson applicator – material used: Hotmelt, Thermelt…

Printing:

• Printing on different materials (connectors, wires, cables…) (BK, WH, YE)

Testing:

• Semi-automated and manual electrical test
• High voltage test
• Crimping process control (Pull out force test, crimp cross-sectional control…)